$6–12 per piece. Sample in 7–10 days. The lowest minimum on the site and the fastest first order. Snapbacks, dad caps, 5-panels, truckers, buckets and beanies with 3D embroidery, flat embroidery, patches or woven labels.
- MOQ50 pieces
- Per piece$6–12
- Sample7–10 days
- Bulk15–20 days
- SizesOne size, adjustable; fitted S/M to L/XL
Hat and cap styles we make
Dad cap
Unstructured.
Get a quote for this5-panel
Get a quote for thisTrucker
Mesh back.
Get a quote for thisBucket hat
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Knit.
Get a quote for thisFabrics and weights
| Fabric | GSM | Feel | Best for |
|---|---|---|---|
| Cotton twill | 220–280 | Soft, matte, structured | Dad caps and snapbacks |
| Corduroy | 250–330 | Ribbed, textured | Vintage-style caps |
| Nylon | 70–120 | Light, quick dry | Camp caps and 5-panels |
| Acrylic knit | Rib knit | Soft, stretchy, warm | Beanies |
GSM is grams per square metre. Higher is heavier and thicker.
Fits and sizing
We grade from your base size across the range; oversized fits are graded on body, not just length.
Download the size chart: sent with your quote on request.
Fit and size
- Fits
- Structured, unstructured, snapback, strapback and fitted
- Size range
- One size, adjustable; fitted S/M to L/XL
Print, embroidery and finish

3D puff embroidery

Flat embroidery

Woven patch

Leather patch

Printed under-brim

Custom back strap and buckle
Methods offered on this product are a subset of DTG, DTF, screen print, puff print, high-density print, embroidery, 3D puff embroidery, chenille patches, sublimation and heat transfer.
Labels and packaging
Woven, printed or heat-transfer neck label, hem tag, hang tag, custom poly bag or box. Minimums 50 per design for woven labels, printed labels and hang tags.
Six steps from idea to boxes
Brief
Tell us what you want made. We reply within 24 hours.
Design or tech pack
Use yours or we build one from your sketch.
Sample
You get a physical sample with photos and measurements.
Revise
2 rounds included.
Bulk
Production starts after your deposit and sample approval.
Check and ship
5-stage check, photos before packing, tracked shipping.
Hat and cap questions
What is the minimum order for custom cap?
50 pieces per style. Sizes can be split any way within a style; each colour needs its own minimum. Private label on our blank cap styles has the same minimum. Below that, consider the Sample Kit or a single sample first.
How much does a custom cap cost per piece?
$6–12 per piece at 50 pieces, assuming a cotton twill 6-panel cap with one flat front embroidery and a printed inside label. Heavier fabric, more print locations and custom packaging move it up. Price drops at 100, 250 and 500 pieces per style. Exact quote in 24 hours.
Hat minimum?
50 pieces per style and colour. Mixed sizes do not apply to one-size caps; beanies are one size, in a stretch rib knit that fits most adults.
Can you do 3D embroidery?
Yes. 3D (puff) embroidery works best on bold shapes and letters above 10 mm. Fine detail goes flat.
Do caps come with a custom inside label?
Yes. Woven inside label and sweatband print, minimums 50 per design for woven labels, printed labels and hang tags.
Still unsure? Email us. A real person answers.
